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Ultrasonic Heat•Flow Meter
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Ultrasonic Heat•Flow Meter
A high-temperature flow heatmeter used for supply from a heat source that produces and supplies district heating and calculates energy production
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Purpose

The system is used for measuring the energy production rate in the heat source that produces and supplies district heating. It is installed in the discharge pipeline of the heat source and consists of two flow measurement points and three temperature measurement points. The system is composed of flow measurement units, temperature measurement units, and calculation units. This product, which is currently made, is developed to achieve optimal performance by specializing in Uzbekistan's use environment.

Features

Since heat water is supplied by conventional boiler methods, the supply system is operated in various ways for heating and hot water usage. In practice, because the heat water is consumed in the middle, the supply flow rate and the return flow rate do not match. Therefore, flow meters need to be installed in both the inlet and outlet pipelines. Additionally, since extra water is supplied to compensate for the consumed flow, temperature measurements must be taken for supply, return, and supplementary water temperatures simultaneously.

Operation Types

Here, "M" refers to volumetric flow rate.
In South Korea: There are differences in the thermal capacity coefficient depending on whether the flow measurement unit is installed on the supply line (typically by SK E&S) or the return line (typically by Korea District Heating Corporation). In Uzbekistan: The method of supplying flow differs between winter and summer. During summer, when the supply line may be shut down for maintenance, the system is designed to handle two types of operation modes. The flow and thermal quantity measurement system automatically recognizes and adjusts to the operation mode by reflecting the flow direction (±) and temperature values, allowing for accurate calculation and accumulation of thermal energy based on the operation mode. (Ongoing improvements in installation.)

District Heating Piping Configuration and Heat Calculation Method in Uzbekistan
Mode Piping Structure Heat Calculation Method
KDHC
(Return)
Q = K *M supply * (T1 – T2)
Supply : Forward direction
K : Supply Heat conversion factor
SK
(Supply)
Q = K *M return * (T1 – T2)
Return : Forward direction
K : Return Heat conversion factor
UZ1
(Winter)
Q = M supply * (T1 – T3) –
M return * (T2 – T3)
Supply : Forward direction
Return : Forward direction
UZ2
(Summer1)
Q = M supply * (T1 – T3)
Supply : Forward direction
Return : Not used
UZ3
(Summer2)
Q = M return * (T2 – T3)
Supply : Not used
Return : Reverse direction
UZ4
(Summer3)
Q = M supply * (T1 – T3) +
M return * (T2 – T3)
Supply : Forward direction
Return : Reverse direction
Ultrasonic Flow Measurement Unit

The velocity distribution of the fluid in the pipeline fluctuates in real-time due to the installation position and pipe structure. To obtain stable flow velocity values despite various changes, the unit is designed with a three-path cross-sectional arrangement.

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[Figure 1] Velocity Distribution in the Pipeline (Laminar and Turbulent Flow)

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[Figure 2] Arrangement of the Three-Path Ultrasonic Measurement Lines and Flow Velocity Calculation

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[Figure 3] High-Temperature Ultrasonic Flow/Heat Meter System

Performance Evaluation
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[Figure 4] Performance Evaluation in Progress

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[Figure 5] Performance Evaluation Results (@KOLAS)

Installation Examples
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[Figure 6] On-Site Installation Example (@Tashkent)

Key Specifications

⋅ Model: UR-1100(Ultrasonic Heat•Flow Meter)
⋅ DN(㎜): (300) 500A ~ 1000A
⋅ Specification


DN(mm) 500 600 700 800 900 1000
PN 16 (1.6 Mpa)
Interplanar Distance(L) 740 840 940 1050 1150 1260
Bolt Standard M30 M33 M33 M36 M36 M42
Number of Bolts(EA) 20 x 2 24 x 2 24 x 2 24 x 2 28 x 2 28 x 2
Overload Flow Rater
Qs (㎥/h)
7100 10200 13900 18100 23000 28300
Maximum Flow Rater
(Qp (㎥/h))
3550 5100 6950 9050 11500 14150
 Minimum Flow Rater
(Qi (㎥/h))
71 102 139 181 230 283
Starting Flow Rater
(㎥/h)
0.03 0.03 0.1 0.15 0.2 0.25
Flow Ratio
(Qp / Qi)
50
Flow Accuracy   ±1% MV
Channel 3
Max. Flow reading (㎥) 99999999(8-Digt.)
Max. Heat reading (Gcal) 99999999(8-Digt.)
Temperature range 0 ~ 130 ℃
Temperature difference range 3 ~ 80 K
Temperature sensor PT 500 (3 Wire) - Supply, Return, Cold
Pressure range 0 ~ 0.2 Mpa (FS 0.25%) - Supply, Return
Communication Interface RS-485(Modbus-RTU)
Power AC220V
Flange Std. JIS 16K

⋅ Flow Tube Material: STS-304, SS275(flange carbon steel)

System Configuration Diagram
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[Figure 7] Overall System Configuration Diagram

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[Figure 8] Temperature Measurement Unit Configuration

Calibration photos


On-site installation photos




Uzbekistan Type Approval Certificate